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Swing Arm Stamping Robot Metal Process Automation Punch Press Industrial Manipulator

Swing Arm Stamping Robot Metal Process Automation Punch Press Industrial Manipulator

    Automatic Grade: Full-Automatic   Load Capacity: 3kg

    Reach: 1650mm                                   Axis: 5 Axis

    Customization: Available       

    Usage: Assembly Line, Material Handling, Automobile Stamping Industry

Model NO.QF-5045-135UsageAssembly Line, Material Handling, Automobile Stamping Industry
CustomizationAvailableAxis5 Axis
Grip Weight≤3kgDrive ModePneumatic
Arm Swing Angle±170°Feeder Accuracy±0.2mm
Arm up and Down Telescopic Stroke0~340mm(Min Grip Surface 840mm)Productivity(Products Size Diffrence)800~1000PCS/H(17times/Min)
Arm Front and Rear Telescopic Stroke1120~1650mmRobot Weight≈350kg
Arm Turnover Angle±180°(Not Work for 4 Axis)Rotation Angle of The Object Suction Cup±360°
Voltage220V±10%Power Frequency50/60Hz
Installed Power3.5kwTransport PackageWooden Crate
Specification(L*W*H)1700*600*1800(mm)TrademarkHuixinde
OriginChinaHS Code8479509090
Production Capacity5000pieces/Year


Efficiency

With a load of 3 kg, the independently developed robot control algorithm is used to achieve linkage control of various axes.

Based on the feeding characteristics of the stamping industry, excellent motion trajectories are automatically generated, with smooth and efficient movements and an efficiency of up to 15 times/min.




Servo System

-All axes are equipped with high-performance servo systems.

Line optimization, overall superior performance, and equipped with power-off position memory function to avoid the trouble of origin reset.

-Once set, it can be used for a long time.

Adopting open programmable technology, supporting motion trajectory editing, simple operation, flexible control, can store multiple product information, strong interchangeability, and can be used for a long time with one set.




Robot Arm

High flexibility to achieve various stamping actions in all directions and from multiple angles:

Flipping, waste removal (before discharging), side hanging, oblique placement or stacking, etc.

Suitable for continuous mold, single machine multi-mode and other mold processes.

Four axis / five axis options are available.


Utilizing Swing Arm Stamping Robots to Enhance Stamping production Efficiency

The integration of Swing Arm Stamping Robots into the Stamping Production Line significantly boosts efficiency and productivity. These robots, equipped with advanced technology and precise programming, streamline the entire stamping process, reducing downtime and enhancing product quality. Here are several strategies for leveraging Swing Arm Stamping Robots to elevate stamping production efficiency:

‌Optimization of Production Cycles‌:

By programming Swing Arm Stamping Robots to operate at maximum speed in synchronization with pressure machines and other robotic units, production cycles are optimized. This ensures that each step, from pressing to material handling, is executed seamlessly, minimizing wait times and maximizing throughput.

‌Automating Repetitive Tasks‌:

Swing Arm Stamping Robots excel at performing repetitive and potentially hazardous tasks, such as loading and unloading materials, precise positioning, and stamping operations. Automating these tasks not only increases speed but also enhances workplace safety by reducing human exposure to potentially dangerous machinery.

‌Precision and Consistency‌:

The high degree of precision offered by Swing Arm Stamping Robots ensures consistent stamping quality across all produced parts. This precision, combined with the robots' ability to maintain consistent speed and force throughout the production run, minimizes waste and rejects, ultimately leading to cost savings.

‌Reduced Downtime‌:

Automated robots require less maintenance downtime compared to manual operations. Furthermore, the integration of predictive maintenance systems can identify potential issues before they cause production halts, further reducing downtime and improving overall equipment effectiveness (OEE).

‌Flexible Programming‌:

Swing Arm Stamping Robots can be easily reprogrammed to accommodate changes in production requirements, such as different part geometries or material types. This flexibility allows manufacturers to quickly adapt to market demands, reducing lead times and increasing responsiveness.

‌Integration with Other Automation Systems‌:

These robots can be seamlessly integrated into existing automation systems, including material handling systems, conveyor belts, and quality control stations. This integration streamlines the entire production process, ensuring that materials flow smoothly from one station to the next, without manual intervention.

‌Data Analytics and Monitoring‌:

Advanced Swing Arm Stamping Robots are equipped with data logging and analytics capabilities. By monitoring production data in real-time, manufacturers can identify bottlenecks, optimize production schedules, and predict maintenance needs, all of which contribute to increased efficiency.

‌Improved Ergonomics‌:

By automating physically demanding tasks, Swing Arm Stamping Robots improve workplace ergonomics. This not only reduces the risk of work-related injuries but also enhances employee morale and job satisfaction, leading to higher retention rates and overall productivity.

‌Continuous Improvement‌:

Regular assessments and optimizations of the robot's performance, along with ongoing training for operators and maintenance personnel, ensure that the production line continually improves over time. This culture of continuous improvement fosters innovation and helps manufacturers stay ahead of the competition.

In conclusion, the adoption of Swing Arm Stamping Robots represents a significant step towards enhancing stamping production efficiency. By leveraging their precision, flexibility, and automation capabilities, manufacturers can streamline their production processes, reduce downtime, and improve product quality, ultimately leading to increased competitiveness and profitability.


ModelQF-5045-135
NoParameterUnitIndex
1VoltageV220±10%
2Power FrequencyHz  50/60
3Installed PowerKW3.5
4Working TemperatureºC-20~45
5Relative Humidity of Working Environment%20~80
6Axial Travel StrokeArm Swing Angle°±170
Arm Up and Down Telescopic Strokemm0~340(Min Grip Surface 1000mm)
Arm Front and Rear Telescopic Strokemm1120~1650
Arm Turnover Angle°±180(Not Work For 4 Axis)
Rotation Angle of The Object Suction Cup°±360
7Productivity(Products Size Difference)pcs/H800~1000(17times/min)
8Feeder Accuracymm±0.2
9Max Working Radiusmm1650
10Grip Weightkg≤3
11Robot Size(L*W*H)mm1700*600*1800(H is variable)
12Robot Weightkg≈350


Question: How does your after-sales service respond if the robot malfunctions? 

Answer: We provide 7×24 hours online technical support. Once we receive a fault report, we will remotely diagnose and provide a solution as soon as possible, and arrange for on-site service by engineers if necessary.


Question: Do your robots support customized service? 

Answer: Yes, we can provide customized design according to customer's specific production needs, including the adjustment of working range, punching force, speed and other parameters.


Question: Is there any warranty service for purchasing your robots? 

Answer: We provide users with a one-year warranty period for the whole machine and lifetime technical support services. During the warranty period, if the failure is caused by the equipment itself, we will provide free repair service.


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